Mill steam 3 ton steam coal fired boilers to reduce pollution which method 1, leak checking and maintenance of protection: 2 mm steam leakage will cause energy losses of more than 10 tons of coal each year do? When you do not use it, you can turn it off to save energy. For water, steam and compressed air leak survey and routine maintenance, cost very little. 2, the non-contact cooling water in repeated use: Since the non-contact cooling water temperature and the quality is very good, it can be reused for desizing, scouring, rinsing and other processes. Three best source of cooling water is regenerated: sintering machine, a pre-link and compressor systems. The plant water recovery system may be installed, pipes, valves, storage tanks, and control systems. 3, reuse of steam condensate: textile mills require large amounts of saturated water vapor in the dyeing process, wherein a portion of the condensate is converted to its high temperature and purity. Water can be pumped back to the boiler to form a new steam. For those who buy steam from suppliers, or boiler is located away from the dyeing process, the condensate can be used as water washing or desizing. 4, pre-treated wastewater reuse Procedure collected bleaching, mercerizing machine, the water can be reused in other programs, there is no direct discharge of wastewater. 5, hot wash water is recovered from the hot gas in the dyeing process, large amounts of hot water are used to wash. Heat the washing water can be collected by the system plate heat exchanger to preheat the water to be sent to the next washing. 6, pre-screened coal enterprises should introduce screening spiral coal boiler technology to selection of raw materials. It is possible to improve the media tell the good, the bad quality of proportion, to avoid loss of small volumes of coal and coal calorific value. 7, maintaining steam traps traps can help maintain effective delivery of the steam plant. The valve is removed from the steam pipe and prevent further condensation water, so as to avoid heat loss and reduce fuel consumption. 8, pipe insulation pipes, valves and flanges, valves and flanges experience hot waste of resources, reducing efficiency. Steam delivery device insulated to prevent vapor loss is an inexpensive, energy-saving method of .9, the heat recovery boiler chimney smoke at a temperature of 360 deg.] C, and sometimes directly discharged into the atmosphere, there is no heat recovery. In fact, this heat can be used to preheat boiler water, steam or create a new steam system. 10, optimization of compressed air systems consume a large amount of compressed air in many parts of textile machines Mills. These instruments are prone to leakage, particularly in a threaded joint, rubber joints, valves, automatic regulator, the inflatable device and the old gasket. In addition, the use of compressed air pressure is usually based on the maximum pressure setting; reduce this pressure is feasible and would not have any negative impact manufacturing.
Gas and coal-fired steam 3 ton steam coal fired boiler steam boiler at any time there is any good compared to the country more and more attention to environmental protection, coal-fired steam boiler has been a great blow, and relatively gas steam boiler by many users of all ages, in recent years the country also vigorously promote the use of gas-fired boiler, then what are the benefits of gas compared with coal-fired steam boiler steam boiler it? And today we work together to explore. Gas-fired steam boilers and coal-fired steam boilers on the market each accounted for half of the country, showing potential rival, but in the long run, gas steam boiler will obviously be the only dominant market. Do not believe, look! 1. Purchase costs: gas boiler is evident in the technical and auxiliary facilities are far ahead of coal-fired boilers, and it is equipped with a special gas burner. 1 steam boiler tonnage, for example, than the price of coal-fired boiler gas boiler on high about 30%. 2. Construction costs: The costs mainly from the boiler room. Because the corresponding auxiliary equipment more coal-fired steam boilers, so the boiler room construction funds have more. The gas boiler auxiliary facilities require little or automatic control and operation, and automatic alarm and automatic protection, not only save building costs, but also safe and reliable; Also connected to the gas pipeline, the burner will automatically supply gas can effectively save costs staff. The coal-fired boilers because of the need of coal on the program, so it needs some staff payroll. 3. Fuel cost: around this by looking at the actual specific fuel price can be clearly seen. The fact is that the amount of gas than burning coal per hour to be much more. 4. environmental costs: in the need to protect the environment, review the current coal-fired boiler more strict. The gas steam boiler due to the operation of the economy, environmental protection and energy saving, as well as government policy to encourage more and more widely used.
Diqing in Yunnan Nonferrous Metals Co., Ltd. mainly engaged in Pulang copper mining, site selection, sales and other items. As we all know, in the copper smelting process, it consumes a lot of electricity and thermal power resources, which account for most of the hot water consumption. Combined with the actual demand Diqing company, to provide fast Boiler 1 stage electric heating hot water 3 ton steam coal fired boiler of 2.1MW.
Why horizontal gas steam 3 ton steam coal fired boiler to run under negative pressure? Horizontal Gas-fired steam boilers are generally negative pressure operation, if the pressure is running high temperature flue gas will cause the furnace to burn jet furnace walls and insulation, but also endanger the safety of operating personnel , the negative pressure is not too large, generally -10 ~ -30Pa, small oil-fired boiler is generally because there is no draft fan for the combustion positive pressure. For improving the thermal efficiency of the boiler has the following methods: a low pressure industrial boiler manufacturers has been designed in consideration of the problem of overheating efficiency, device, or change from the flue gas energy aspects is not possible and thus the best energy boiler operation starting from the (here not On the recovered water of vapor condensation). According to statistics survey, the current design of the thermal efficiency of domestic low-voltage industrial boilers is generally 70 to 90%, generally the actual operation of the thermal efficiency of about 60 to 80%, some even below 50%, a small low pressure industrial boilers as long as the operation, maintenance properly, design can achieve the thermal efficiency of the boiler manufacturers. I think the management and operation of the boiler should pay attention to the following points: First, to monitor the boiler exhaust gas temperature. Usually the largest boiler flue gas heat loss is a loss, so control the boiler flue gas temperature is very important, general industrial boilers low pressure gas (mainly refers to less than 10 tons of boiler and pressure of 1.6MPa, the same below) of the exhaust gas temperature is 150 ~ 180 ℃, oil-fired boiler exhaust gas temperature is 210 ~ 240 ℃, when the exhaust gas temperature is too high to find the cause and timely elimination. Causes of high temperature exhaust gas boiler are: a chamber negative pressure is too high, short-circuiting flue gases, the heat pipe 3 soot is too thick, too thick scale pan 4, etc., oil-fired boiler exhaust gas temperature is too high reasons : 1 air not adjusted oil, the oil is not completely burned in the chimney secondary combustion occurs aft, 2 soot too, the need for timely cleaning, the flue gas short circuit 3, 4 is too thick scale, etc. second, the control of boiler blowdown rate. General industrial boiler blowdown rate controlled at 5 to 10%, in the pot of water to ensure that qualified (mainly total alkalinity and pH) under the premise of boiler blowdown rate as low as possible, the sewage to adhere to the "ground row, row less, uniform discharge "principle. Third, the maintenance of good boiler furnace wall insulation. Boiler heat loss is also a relatively large heat losses, now the boiler manufacturers in the manufacturing and design has been well thought out, so we do not need to change, we just trying to be difficult to maintain. Outsourcing surface temperature generally does not exceed the boiler 50 ℃, such as too high will have to find out the reasons, timely elimination. Boiler insulation should always be kept dry for gas boilers, pressure must not run long, or easy to damage the coal furnace wall and gate and so on. Fourth, adjust the ratio of fuel and air volume, complete combustion of the fuel as possible. Small boilers generally do not have the amount of wind testing instruments, we can only go by experience adjustment. For oil-fired boiler, the normal combustion flame was yellow-white, non-glare, flame stability, no visible smoke chimney; for gas boiler, the normal combustion flame as a light yellow, no visible smoke stack, substantially cinder burn coal particles as uniform as possible. Fifth, there must be complete boiler water treatment. Complete boiler water treatment and water quality testing can maximize prevent boiler scaling and correct guidance of the sewage, but it did not do a lot of small boilers, companies usually do not pay attention.
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