After the gas hot water boiler hot water boiler vaporization emergency 1. Vaporization handler circulating pump stops abnormally pump failure caused by: ① blower stops running immediately. ② immediately open the door, take measures to pressure the fire, lift the chute gate, cutting off the supply of coal grate. ③ In the case of boiler pressure not greater than 0.6MPa (600KPa), the exhaust valve to follow, only a sharp rise in pressure in the boiler deflated, used only relief exceeds 0.9MPa, and the exhaust process to be carried out slowly, prevention boiler due to loss of pressure and more violently again vaporized. ④ close the boiler water, water main gas valve. ⑤ open stop valve recirculation line, to ensure that the water supply pipe velocity convection heating surface (economizer) to prevent re-vaporization of the economizer. ⑥ The operation of the above operation, at the same time to pay the boiler to reduce the boiler water temperature and the furnace pressure. ⑦ After the boiler pressure is normal, i.e., opening the standby circulating pump, into the normal combustion. 2. Treatment failure or sudden loss of power boiler vaporization of power: ① immediately open the door, lift the coal chute slide gate to take pressure fire measures to reduce the oven temperature. ② Grate with the fastest speed in order in the shortest time to fire onto the slag tap. ③ the degree of treatment in the first case. Once a short time can not supply heating network system, antifreeze should take emergency measures. 3. Due to excessive heat boiler boiler vaporization process: ① the immediate closure of the drum, induced draft fan. ② immediately open the door, take measures to pressure the fire, lift the supply of coal chute slide gate, off of coal, while the grate into fast gear. ③ In the case confirmed the presence of water, the boiler can supply water to the boiler body, boiler out of the water while closing the main valve. ④ Open line stop valve recirculation pump to ensure water velocity convection heating surface of the pipe, to prevent the economizer again vaporized. ⑤ Open circulating pump with jog mode, jog each time less than 30 seconds, again less than one minute jog interval. Jog purpose is to reduce the boiler water temperature, while preventing a large amount of steam into the pipeline system. ⑥ back into place after the safety valve, circulating pump running, and then the normal burning stove. 4. Water boiler system run vaporization process due to water loss, loss of pressure caused by: ① immediately closed drum, induced draft fan. ② out of the water while closing the main valve and the boiler circulating pump. ③ take the same measures to cool the furnace tube described above. ④ Open stop valve recirculation line. ⑤ rely exhaust valve until the safety valve back into place. ⑥ until the boiler water temperature drops below 50 ℃, when the temperature of the furnace temperature less number 200 ℃, again within the boiler feed water, water course to be carried out slowly, to prevent harm to the boiler when the temperature is too large. ⑦ After processing leakage fault, the system time to the replenishment, and out of the water boiler always open the valve, and the circulating pump, and then normal combustion.
Gas boiler precautions required during installation methods, or steps :( a) a foundation base of the boiler should be provided is determined according to the local soil, manufacturers design reference by the civil sector again. After reaching the base strength boiler, the boiler should drawings inspection and acceptance, and to draw the whole boiler three reference lines: a, longitudinal reference line - drum center or the center of the combustion apparatus. b, lateral reference line - the center of the front axle or chain grate slag centerline of the machine. C, elevation reference line - can be selected from a number of locations about four weeks, respectively, on the basis of the marking, the relative offset between the markers should not exceed 1mm. Furnace in place. After assembly the lower part of the boiler in place first, then the upper assembly large, the upper and lower portions need to find a combination of two positive pads firmly, should be both inside and outside the two casting. Installation location and size deviation test methods according to GB50273 "boiler installation engineering construction and acceptance" implementation. (B) lifting the boiler, during lifting, should be suspended on a lifting lug drum boiler ready large, the boiler on a foundation base coincides with the pre-drawn reference line. The longitudinal centerline of the boiler and the foundation, the deviation is not more than 3 mm, and the inclination with the center line of the drum hammer correction, allowing the central drum inclination is not larger than 5 mm, otherwise use horns foundation base and the junction pad level. Maximum level (c) Installation of boiler network (1), water supply conduit installation requirements typically require as backup pool below the normal water level line of the boiler, so as not to shutdown, boiler feedwater flowing into a large number of drainage caused to start the next . At the outlet of the tank (i.e., an inlet feed line) should be installed wire screen. (2), a main steam line installation requires the main steam lead pipe straight run section should be more than 0.5 m, the bending radius should be 4-5 times the diameter of the pipe, the trap should be fitted at the lowest line in order to prevent water hammer pipe, while to be reliable insulation. (3), the safety valve should be installed in the valve installation requirements after the hydrostatic test, the safety valve shall be fitted exhaust pipe, the exhaust pipe of the safety guide outside the boiler house, allowed valving the exhaust pipe. (4), mounting a lower water table level table downcomer must access a safe place, Hancock rotating flexible water table, not leaking, water table must be installed to the lighting device, easy to observe. (5), a pressure gauge mounting means so that when the scale gauge vertical plates, should be painted red gauge scale to show the maximum allowable pressure boiler, rotating flexible plug gauge, not leaking, water flow, pressure gauges insulation prohibited. (Iv) the boiler chimney installation requirements, when lifting the chimney, the chimney should be straight, horizontal direction lead length should not be too long, generally less than 5 meters, the height of the chimney should comply with relevant national standards. To add chimney rain cap, the weight of the chimney should not fall directly on the boiler chimney take over the host. Installation (e) combustion system: 1, according to the combustion system of FIG power line control circuit, a control signal line and the control line is electrically connected, the program should be installed reliable ignition and flame failure protection devices. Combustion process controller provides a separate set of contact start-stop control. May be formulated in a variety of burner start-stop loop cascade control relay 10A is a fuse, relay start-stop control stops the control terminal may be connected to the burner, may directly control the power of the burner. Both constant pressure sensor, water power, fuel, gas pressure set value is detected after the automatic controller opens. Time pressure sensor, water supply, oil, gas, and their detection circuit, alarm and found the problem immediately shutdown flame protection, the controller automatically displays the point of failure, an alarm sounds machine.
Hot water boiler for users to solve the "coal" urgent at present, energy conservation and building sustainable economic model has become a national priority, but only our coal utilization hovering around 30%, far below the 78 % of the international average. Steam boiler is an energy conversion device, the energy input to the boiler fuel chemical energy, electrical energy, thermal energy and other forms of high temperature flue gas, and after converting the boiler, the steam output having a certain outside thermal energy, high-temperature hot water or an organic carrier. Biomass boiler categories: biomass boilers Horizontal, vertical biomass boilers. Biomass gas thermal oil heaters, biomass horizontal dual fuel fire steam boiler for corrugated machine, biomass hot water boiler, biomass oil furnace. Gas-fired steam boiler burner underlying mode, two-pass configuration, the fuel combustion, the boiler operation is stable and take up less space, while the spoiler is inserted smoke tube, smoke slow speed, increase heat transfer, a high thermal efficiency, reducing user fees Therefore, improving the utilization of coal combustion has become essential. Currently, coal-fired hot water boiler control system to achieve precise control and real-time monitoring. By controlling the water temperature, the fan speed to achieve a controlled, to ensure the stable combustion furnace pressure and coal, which saves coal, but also to ensure safety. Industrial production in the boiler and heating primary energy into secondary energy of important equipment, has been widely used in industrial production and daily life. Coal-fired hot water boiler control scheme is reasonable and convenient way to monitor, steady state operation, the whole process of thoughtful service, users get a good feedback. I believe in the future, coal-fired hot water boiler intelligent control scheme can serve a wider field of industrial production, as well as hotels, schools, hotels, residential heating, bath, hot water and other fields, coal cost savings for users, improve combustion efficiency, ensure the safe operation provide a solid guarantee. Completely solve the problem of long-term accumulation of the user, the water temperature stable. Water temperature set by the ambient temperature, grate speed difference adjustment according to the actual water temperature and the set temperature of the water, i.e. adjusting the amount of coal boiler, to ensure the stability of the water temperature. Outstanding energy saving. Grate speed changes to the feedforward signal, in conjunction with flue gas oxygen content signal or the furnace temperature, blower speed control using the PID algorithm, to ensure full combustion of the coal, to improve the utilization of coal, reduce emissions of harmful substances. Excellent safety performance. To change the fan speed as a feedforward signal, the PID control calculation and induced draft fan speed according to the furnace pressure value, to ensure the stability of the furnace pressure. This paper introduces a control algorithm based on the level of intelligence of the new big jump lag PID. After control of embodiment, given a certain waiting time to observe the effect, and to determine whether further embodiment control, multi-parameter input and multiple output control mode based on performance parameters.
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